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Bimetallic Injection Molding Machine Screw And Barrel Hastelloy/Inconel Lining

Inventário:
SKU: 6495250584
Modelo: Φ20-Φ300

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Bimetallic Injection Molding Machine Screw And Barrel with Hastelloy/Inconel Lining

Bimetallic injection screw barrel with Hastelloy lining

Product Summary

Our bimetallic injection molding screw and barrel features a high-performance alloy lining (Hastelloy C-276 or Inconel 718) applied over a tough steel base. The alloy hardness HRC50-65 and depth 0.8-2.0mm provide exceptional wear and corrosion resistance, ideal for processing high-filler PVC, corrosive polymers, and abrasive compounds.

Key Selling Points

  • Extreme Wear Resistance: Alloy hardness HRC50-65 and depth 0.8-2.0mm withstand abrasive fillers like CaCO3.
  • Corrosion Protection: Hastelloy/Inconel lining resists acidic byproducts from PVC decomposition.
  • Extended Lifetime: 1-5 years under normal high-filler PVC extrusion conditions, reducing downtime.
  • Proven Application: Successfully used in PVC pipe, profile, and sheet extrusion projects.
  • Customizable Base Material: Choose from 40Cr, 42CrMo, or 38CrMoAl base depending on mechanical requirements.

Technical Specifications

ParameterValue
Alloy HardnessHRC50-65
Alloy Depth0.8-2.0mm
Base Material Options40Cr, 42CrMo, 38CrMoAl
Lining MaterialsHastelloy C-276, Inconel 718, Monel 400/500
Diameter RangeΦ20-Φ300
Surface RoughnessRa 0.4
Screw Straightness≤0.015mm

Models and Options

Available in single or twin-screw designs. We can also apply bimetallic lining to barrels only or both screw and barrel.

Materials and Structure

Steel base with centrifugal cast alloy lining. The lining is metallurgically bonded to the base, ensuring no delamination.

Applications

Specifically designed for high-filler PVC processing (pipes, profiles, sheets), as well as for compounding corrosive polymers like fluoroplastics and liquid crystal polymers.

Customization

We customize lining thickness, alloy composition, and geometry per customer drawing. MOQ: 1 unit. Pre-shipment testing available.

Case Study

Client: Plastic products manufacturer
Application: High-wear and corrosive polymer processing
Result: Significantly enhanced wear and corrosion resistance, prolonged equipment service life, minimized production downtime.

FAQ

What is the advantage of bimetallic over nitrided screws?

Bimetallic offers higher hardness (HRC50-65 vs HV850-1000) and better corrosion resistance, ideal for highly abrasive or corrosive materials.

Can you repair existing worn screws with bimetallic lining?

Yes, we can apply bimetallic lining to refurbish worn screws and barrels.

What is the typical lead time?

Lead time depends on complexity, typically 4-6 weeks for customized orders.

Do you provide a warranty?

We offer a 12-month warranty against manufacturing defects.

Can you match existing OEM specifications?

Yes, we can reverse-engineer and manufacture to OEM specifications with 100% dimensional accuracy.

Inquiry Information

Contact Martin: info@gmscrew.com, Tel: +86 13575629951, WhatsApp: +86 13858143949.

Image Filename and Alt Suggestions

  • Main Image: bimetallic-screw-barrel-hastelloy-main.png | Alt: Bimetallic injection screw barrel with Hastelloy lining front view
  • Detail Image: bimetallic-screw-barrel-hastelloy-cross-section.png | Alt: Cross-section showing alloy lining on screw barrel