Pulp Molding Cup Lid Machine ZAKS-9595
Integrating forming, hot pressing, trimming, vision inspection and packaging in one continuous line for high-precision plant-fiber cup lid production.
Product Summary
The ZAKS-9595 is a fully automatic pulp molding cup lid production line designed for high-volume manufacturing of round plant-fiber lids. It combines forming, hot pressing, servo trimming, multi-camera vision inspection, automatic rejection and packaging into a single integrated system. The machine supports cup lid sizes of Ø80 mm and Ø90 mm, and delivers precise trimming with a cycle time of 10 seconds per mold.
Key Selling Points
- Integrated Production: Combines forming, hot pressing, trimming, vision inspection and packaging in one line, reducing manual handling and improving efficiency.
- Precision Trimming: Servo-controlled trimming provides accurate positioning and fast response, with a trimming cycle of 10 seconds per mold.
- Advanced Defect Detection: Multi-camera and multi-angle vision inspection detects contamination and defects with accuracy up to 0.5 mm, and an automatic rejection device removes nonconforming products.
- Consistent Quality: Precise slurry feeding helps reduce cup lid weight variation, ensuring stable product quality.
- Efficient Packaging: Servo-controlled packaging provides high efficiency and automatic counting, supporting packaging length up to 400 mm.
- Easy Operation: Intelligent temperature control and one-button operation simplify production management.
Technical Specifications
| Machine Dimensions (L×W×H) | L14,431 × W1,960 × H3,474 mm |
| Machine Weight | Approx. 16 tons |
| Forming Mold Platen Size | 950 × 950 mm |
| Forming Pressure | 10 tons |
| Hot-Pressing Pressure | 40 tons |
| Trimming Mold Platen Size | 500 × 600 mm |
| Trimming Pressure | 50 tons |
| Trimming Cycle | 10 seconds per mold |
| Maximum Product Weight per Mold | 500 g at 0.3% slurry concentration |
| Vision Inspection Accuracy | 0.5 mm |
| Supported Lid Sizes | Ø80 mm and Ø90 mm |
| Voltage/Frequency | AC 380 V / 50 Hz |
Models and Options
The ZAKS-9595 is available as a standard configuration. Customization options may include different mold designs, packaging systems and additional modules based on production requirements.
Materials and Structure
- Machine frame: Q235-A carbon steel
- Pulp tank and slurry piping: SUS304 stainless steel
- Mold: National-standard 6061 aluminum alloy
Applications
This machine is specifically designed for the production of plant-fiber cup lids used in food and beverage packaging, sustainable takeaway packaging, and molded fiber lid applications.
Customization
Hanson can customize the ZAKS-9595 to meet specific production needs, including adjustable forming parameters, modular line configurations, and integration with existing factory systems. Please contact our engineers for tailored solutions.
Inquiry Information
For pricing, lead time, and technical details, contact our sales team at +86 159-2060-4830 or email linchuangcheng@hspulpmolding.com. We support EXW, FOB, CIF, and other Incoterms. MOQ is one unit or one complete production line.
Image Filename and Alt Suggestions
Image Filename: zaks-9595-pulp-molding-cup-lid-line.png
Alt Text: Fully automatic ZAKS-9595 pulp molding cup lid production line with integrated vision inspection and servo trimming
FAQ
What cup lid sizes can the ZAKS-9595 produce?
The ZAKS-9595 supports packaging lid sizes of Ø80 mm and Ø90 mm.
Does the machine include vision inspection?
Yes, multi-camera and multi-angle vision inspection detects contamination and defects, with an accuracy of 0.5 mm. An automatic rejection device removes nonconforming products.
What is the trimming cycle time?
The trimming cycle is 10 seconds per mold, ensuring high-speed and precise trimming.
What materials are used for the machine frame and mold?
The frame is made of Q235-A carbon steel, the pulp tank and piping are SUS304 stainless steel, and the mold is 6061 aluminum alloy.
Can the machine be customized?
Yes, the modular line design allows adaptation to different production configurations. Please contact us for customization options.
What is the power consumption?
The forming module uses 126.45 kW installed power and 48 kW heating power. Trimming module uses 10.5 kW, vision module 3 kW, and packaging module 2 kW.
What are the required utilities?
The machine requires AC 380 V / 50 Hz power, compressed air at 0.5–0.6 MPa, vacuum at -0.07 to -0.05 MPa, high-pressure mold-cleaning water at 1.2 MPa, and cooling water at 80–100 L/min.
How is quality controlled?
The integrated vision inspection system and precise slurry feeding help maintain consistent product quality, while automatic rejection ensures only conforming products are packaged.
