ZX-TO Direct-Fired Thermal Oxidizer
The ZX-TO direct-fired thermal oxidizer is engineered for continuous destruction of volatile organic compounds (VOCs) and hazardous air pollutants at operating temperatures of 800°C–1200°C, achieving up to 99%+ destruction efficiency. Manufactured by Shandong Zexuan, this system is built for heavy-duty industrial applications where reliable, high-temperature oxidation is required.
Key Selling Points
- High VOC Destruction Efficiency: Up to 99%+ DRE verified through design, ensuring emission compliance.
- Operating Temperature Range: 800°C–1200°C provides complete oxidation of complex organic compounds.
- Suitable for Continuous Operation: Designed for 24/7 industrial processes without interruption.
- Material Options: Carbon steel, SS304, or SS316L to match process gas corrosivity and temperature requirements.
- Customized Solutions: Tailored to specific waste gas conditions, including variable flow and concentration.
- Integrated Emission Control: Can be combined with waste heat recovery and flue gas treatment for a complete system.
Technical Specifications
| Parameter | Value |
|---|
| Model Series | ZX-TO |
| Type | Direct Thermal Oxidizer |
| Operating Temperature | 800°C–1200°C |
| VOC Destruction Efficiency | Up to 99%+ |
| Operation Mode | Continuous |
| Heat Recovery | Available |
| Materials | Carbon Steel, SS304, SS316L |
Models and Options
ZX-TO series is available in multiple configurations based on waste gas flow rate, composition, and site constraints. Options include heat recovery units, flue gas treatment systems, and PLC-based automation. Contact Zexuan for a tailored solution.
Materials and Structure
The combustion chamber is constructed from carbon steel with refractory lining, or stainless steel (SS304/SS316L) for corrosive or high-temperature streams. Optional ceramic heat storage materials enhance thermal efficiency. The system includes burner, waste gas feeding line, and control system.
Applications
Ideal for chemical industry, pharmaceutical, coating, and petrochemical sectors. Handles VOC emissions, solvent vapor, and toxic organic compounds. Suitable for high-temperature exhaust gas and dust-containing gas in metallurgy and heavy industry.
Customization
Zexuan provides customized solutions for different waste gas conditions, including variable composition, flow, and temperature. Options for heat recovery, flue gas treatment, and automation control are available. Custom materials and corrosion-resistant coatings can be specified.
Case Study
A waste tire recycling company in South Korea installed 3 sets of flue gas treatment systems from Zexuan (in association with thermal oxidation). The application treated exhaust gas from tire pyrolysis, improving treatment efficiency, reducing pollutant emissions, and achieving stable operation over more than one year. This demonstrates Zexuan's ability to deliver integrated, customized solutions.
FAQ
What is the temperature range of ZX-TO?
The operating temperature is 800°C–1200°C, ensuring complete combustion of VOCs.
What destruction efficiency can I expect?
Up to 99%+ VOC destruction efficiency, subject to proper design and operation.
Can the oxidizer handle corrosive gases?
Yes, with SS316L or appropriate corrosion-resistant materials, it can handle corrosive streams.
Is heat recovery possible?
Yes, heat recovery options are available to reduce fuel costs and improve energy efficiency.
How is the system controlled?
Systems are equipped with PLC-based control systems for automated operation.
What industries is it suitable for?
Chemical, pharmaceutical, coating, petrochemical, and other industries generating VOC-laden waste gas.
Do you offer customization?
Yes, we customize based on specific waste gas conditions and site requirements.
Inquiry Information
Contact Shandong Zexuan Environmental Protection Technology for more information or a quote:
Name: Alice
Email: alice@zexuaneco.com
Tel/WhatsApp: +86 18678831572
Product Images
Main Image: zx-to-direct-fired-thermal-oxidizer.png (Alt: ZX-TO direct-fired thermal oxidizer system by Zexuan)
Detail Image 1: zx-to-construction-detail.jpg (Alt: Construction of ZX-TO oxidizer with stainless steel liner)
Detail Image 2: zx-to-installed-site.jpg (Alt: Installed ZX-TO oxidizer at industrial process facility)
